Building Custom Door Panels

When removing the old panels be sure to remove all staples and hang on to the clips used to hold the panel to the door.

Building custom door panels.

Trim the door and cut a 3 to 5 degree bevel on the lock side of the door. A table saw makes that easy. Let your new door reflect your own personal style. The simplest method is to use the miter gauge that came with your table saw.

Step 1 place one 48 by 48 by 1 8 inch hardboard on a worktable. Dry fit again mark the center of your lockset center of the existing strike. Clamps clamps and more clamps interior doors are usually 1 3 8 thick. Interior doors interior panel bifold doors interior barn doors interior french doors glass panel options redi prime.

This is part one of hagan street rods modular door panel system. For most classic car restorers sewing together upholstery is an unlearned skill. This series of videos will walk you through building custom interior door panels. I build mine by laminating two pieces of 3 4 thick stock.

This film will teach you how to design construct and upholster your own auto door panels. The door frame is built using loose tenons or dominoes with a panel that floats in a groove in the frame. To build a square door the stiles and rails must all be exactly the same length with perfectly square ends. To custom make door panels that are strong enough for everyday use and or abuse use fiberglass mat to reinforce the high stress areas like the door pull or armrest for instance cut the fiberglass mat into several small pieces and.

Building a show quality interior to match the rest of your build can be a daunting task. Attach a straight 24 in long hardwood 1 3 for more accuracy and to avoid splintering out the end of the cut. Building new panels also gives you the option of using higher quality materials. Install the lock and you should be done.

Design your custom door using any wood species glass texture size or shape. Measure your jam and mortise the hinges. Dry fit your door mark for any trimming to be done.