Building Panel Cabinet Doors

In cope and stick door construction the cabinet door frame is held together by a joint between the edge of the stiles the vertical members of the frame and the rails the horizontal members of the frame.

Building panel cabinet doors.

30 x 72 center rail required at 50 and above stiles and rails are 2 1 4 standard we cannot warranty doors with widths over 26 or heights over 70 all salice hinges shown on door pages are for 1 2 overlay shown in maple w clear finish selecting non standard stiles and rails may increase the minimum size of the door. Total cut depth will be 1 2. Make a list of the parts of your diy shaker cabinet doors before you begin. Outside 8 ogee cascade inside applied molding panel 4 5 2mm plywood.

Cut 2 stiles the height of the cabinet doors cut 2 rails the width of the cabinet doors minus 2x the width of the boards 1 3 boards are typically 2 1 2 but it is always a good idea to double check. Ordinarily this will be the width of a table saw blade. Begin with the right cabinet dimensions. How to build cabinet doors if you cut your dado 1 2 deep it s easy to figure out the math for your doors just add 1 to the width and length of the panel.

Take the height of the door you want and add 1 8 in. Figuring the length of the rails is more complicated. A flat door panel will usually be made from 25 inch 6 mm plywood the same wood type as the rest of the cabinet. Mark the back of each board so your dado lines up when you assemble your doors.

Face frames cover plywood edges. Cut the door panel insert slightly less than the size you need to allow for wood expansion and contraction. The 3 4 plywood case eliminates panel jointing planing and glue ups. 7 1 2 x 7 1 2 maximum size.

Overlaps on the sides let you fine tune the cabinet width during installation. 1 2 of the panel will slide into the dado on all sides. We offer solid wood thermofoil and e series doors in a broad selection of of styles and materials. Cabinet doors since 1995 corona millworks has grown into a leading supplier of custom cabinet doors and drawer fronts.

Begin assembly of the door. In this video i am copying the dimensions of an old cabinet door in order to replace one that is missing in the kitchen. Rip legs and stiles to width on a table saw. Cabinet door only hinges sold separately maximum width available for doors is 24 los angeles inset panel cabinet door los angeles inset panel edge details.

Next you will use the router to create a groove around the perimeter of the inside of the cabinet doors for the panel to sit inside.